Oliver Lane Case Study – GSP 45s Flow Wrapper Results

PacMatix
Jun 4
4 min read

In an age where speed and efficiency are crucial, companies often struggle with outdated technology that slows them down. Oliver Lane, a manufacturer facing pressing production issues, found a way to turn their challenges into successes by embracing the seamless change-overs and versatility GSP 45s flow wrapper from PacMatix.

Background – From Bottlenecks to Breakthrough

Oliver Lane, a small food manufacturer, was facing persistent challenges with an Chinese flow wrapper. As production grew, the machine couldn’t keep up. Frequent breakdowns and inflexible changeovers forced the team to rely heavily on manual labour, significantly slowing down output and inflating costs.

The packaging process became a bottleneck, and without the ability to easily switch between products like 125g and 250g punnets, Oliver Lane knew it was time for a change.

“We were stuck hand-packing products most of the time. The old machine wasn’t flexible, and we couldn’t scale. Kav - Director of Oliver Lane

The Challenge

Oliver Lane faced several interrelated issues:

Inflexible setup: The old machine's rigid design made it impossible to switch between different products. For instance, changing from a 125-g punnet to 250g was just not possible without major modification.
Frequent breakdowns: The older model suffered from regular malfunctions, resulting in lost production hours. Staff members often spent additional time troubleshooting these issues.
Wasted labour from hand-packing: Relying on manual labour led to inflated labour costs.
Poor wrap quality and limited automation: Inconsistent wrapping resulted in an average of 15% of products being damaged or needing rewraps, leading to unsatisfied customers.

These complications highlighted an urgent need for a more advanced, reliable, and adaptable solution.

Benefits of the GSP 45s Flow Wrapper

To tackle these challenges, Oliver Lane collaborated with PacMatix to obtain the GSP 45s flow wrapper from Tecno Pack Group. This high-performance machine introduced several key advantages:

Tool-free changeover in under 5 minutes: Rapid changeovers reduced downtime dramatically. The team could now switch between SKUs in minutes, enhancing overall production efficiency.
Compact footprint: The GSP 45s flow wrapper was designed to integrate smoothly into their existing production line, optimising floor space without sacrificing productivity.
Consistent wrap quality: With cutting-edge technology, the new wrapper ensured high wrap quality and reduced the need for rewraps, improving customer satisfaction significantly.
Intuitive controls: The GSP 45s was easy to operate, allowing employees to train quickly. This capability translated to a smoother workflow and greater productivity.

This choice to upgrade marked a pivotal moment for Oliver Lane, driving them toward operational efficiency.

🎥 See the GSP 45s in Action

Featured in PKN News

This installation was also covered by PKN Packaging News as a standout example of small-business automation done right — reinforcing Oliver Lane’s confidence in choosing PacMatix.

“The article highlighted the versatility of the GSP 45s and the importance of choosing a local partner that understands both equipment and real production needs." Ettienne van Vuuren - Founder of PacMatix

Results That Speak for Themselves

The outcomes of upgrading to the GSP 45s were remarkable:

50% increase in packaging speed on large formats: Oliver Lane saw a significant boost in production capability, enabling them to meet and exceed customer orders more effectively.
Efficient product changeovers: The tool-free design allowed the company to transition smoothly between products without the usual interruptions, enhancing production flow.
Labor cost savings: By reducing the reliance on manual labour, the company saved on associated packaging costs, allowing personnel to focus on other essential tasks.
Improved wrap quality with fewer defects: The new machine consistently produced high-quality wraps, driving the rewrap percentage down.
Flexibility for future growth: With the ability to handle various products effectively, Oliver Lane is now poised for expansion, ready to adapt to changing market demands.

What Oliver Lane Said

“As a small business owner, finding the best value for money while ensuring reliability was my top priority... PacMatix immediately stood out due to their professionalism, expertise, and commitment to customer satisfaction. From the very first meeting, Ettienne and the team demonstrated a level of care and technical know-how that made a big difference. The install was seamless, the training was thorough, and the after-sales support has been incredible. We wouldn’t hesitate to buy from PacMatix again.”

– Kav, Oliver Lane.

Final Insights

The story of Oliver Lane showcases how addressing production challenges can lead to remarkable operational transformations. Upgrading to a reliable Italian flow wrapper did not only solve persistent issues but also laid a solid foundation for future growth.

If your business is facing similar hurdles, consider the lessons learned from Oliver Lane. Investing in a reliable solution like the GSP 45s flow wrapper can significantly enhance efficiency and adaptability in today's fast-paced market.

With the right tools in place, organisations can boost productivity and unlock pathways to sustainable growth in an evolving industry landscape.

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