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Pre-Made Pouch Filling & Sealing Machines
We supply a range of rotary and linear pre-made pouch filling machines, with solutions for liquids, granules, powders, and solid products. Supported Australia-wide by PacMatix.
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Our Range of Pouch Fillers
PacMatix supplies a range of reliable pre-made pouch filling and sealing machines designed for food, powder, liquid, and granular products.
Our solutions include both linear and rotary pouch systems, offering precise filling, strong seals, and simple integration with multi-head weighers, augers, volumetric fillers, and pump systems. All models are backed by expert technical support across Australia.
Made
in Italy
X-Pack Doy 25
Linear Pre - Made Pouch Filler
The DOY 25 is the new packaging machine developed by X-Pack for those seeking maximum performance in small spaces.
Thanks to the separation between the filling and sealing stations , the machine is able to work on two bags simultaneously
The Roto-Pouch is a compact rotary pouch filling and sealing machine for food, powders, liquids and granules.
It's rotary indexing design provides reliable pouch handling and consistant sealing accross a wide range of pre-made pouch formats.
Why Choose PacMatix for Pouch Filling?
PacMatix provides a complete range of pre-made pouch filling and sealing solutions backed by engineering expertise and responsive national support.
Whether you need a compact rotary unit or a high-precision linear system, our machines deliver consistent pouch opening, accurate filling, and strong, retail-ready seals.
With fast installation, reliable servicing, and compatibility with augers, weighers, pump systems, and volumetric fillers, PacMatix ensures your pouch line runs smoothly and efficiently from day one.
What Is Pre-Made Pouch Filling?
Pre-made pouch filling is a packaging process where products are loaded into pre-manufactured pouches, such as flat pouches, stand-up Doy pouches, zipper resealable pouches, using automated equipment that opens, fills, and seals each pouch.
Unlike form-fill-seal systems that create a pouch from rollstock film, pre-made pouch fillers work with ready-formed bags supplied by a pouch converter.
This approach offers manufacturers cleaner aesthetics, premium branding options, and consistent pouch quality while reducing film waste and simplifying change-overs. Modern pre-made pouch filling machines fall typically into two categories:
Rotary Pouch Filling Machines:
Rotary systems—like the Roto-Pouch—use a circular turret design. Pouches index around a rotating carousel, passing through stations for opening, filling, and sealing.
Rotary systems are valued for their small footprint, stable pouch control, and consistent sealing quality.
They’re ideal for snacks, powders, liquids, dairy, ready-to-eat foods, and contract packing operations. approach offers manufacturers cleaner aesthetics, premium branding options, and consistent pouch quality while reducing film waste and simplifying change-overs.
Linear Pouch Filling Machines:
Linear systems—such as the X-Pack DOY 25—transport pouches along a straight path.
This design provides excellent accessibility, smoother integration with multi-head weighers and augers, and easier hygiene management.
Linear pouch fillers are well suited to low to medium production and offer greater flexibility in pouch height and width.
How the Pre-Made Pouch Filling Process Works
To make the process easier to understand, the diagram below breaks down the essential steps that every pre-made pouch filling machine follows.
Whether you’re running a compact rotary system or a high-precision linear unit, each pouch moves through the same fundamental stages from loading, opening, filling, sealing, and final discharge, to ensure clean presentation and reliable shelf-ready packages.
Although specific machine configurations vary, most systems follow these core steps:
1: Pouch Loading
Pre-made bags are placed into an automatic magazine or loaded manually.
2. Pouch Opening
Grippers pull the pouch open using vacuum suction or mechanical fingers.
3. Product Filling
A filler—such as a multi-head weigher, auger, volumetric filler, or pump—accurately doses the product into the open pouch.
4. Seal Preparation
Some products require dust removal, nitrogen flushing, or top-edge cleaning before sealing.
5. Sealing
Heat-sealing jaws apply controlled temperature and pressure to create a strong, consistent seal. Zipper closures, if present, are also opened and resealed.
6. Discharge
Finished pouches exit the machine for inspection, coding, or case packing.
Why Manufacturers Choose Pre-Made Pouch Systems
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Premium shelf presence with polished, high-quality pouch materials
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Simplified changeovers between pouch sizes and materials
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Reduced film waste compared to forming pouches from rollstock
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Ability to run complex pouch designs such as zippers, spouts, or gussets
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Scalable automation from compact rotary units to fully integrated linear systems
From snacks and confectionery to powders, liquids, pet foods, and nutraceuticals, pre-made pouch filling delivers a versatile and efficient solution for businesses seeking modern packaging formats.